Jack's "lean production" |
| Not long ago, Jack Holding Group Co., Ltd. reward of 200 million issue in the national sea election golden ideas spread widely in the industry. In fact, as early as in 2004, Jack's money in the introduction of a true "Golden Ideas", which is "lean production". The so-called lean manufacturing, production process, to achieve zero defect management and material zero inventory. Streamline the essence of lean production, streamline product development, design, production, management does not produce value-added jobs to the best quality, lowest cost and highest efficiency to make the most rapid response to market demands. Among these, the core is to reduce costs. October 2004, "Jack" with a foreign company entered into a lean manufacturing agreement counseling, in November of the same year, the project was officially launched. After that, Jack has the senior staff and all staff training in lean manufacturing special promotion. The same time, the working hours of the workshop, equipment failure, production can be a careful analysis, contrast, design a new equipment layout program, so that the production line of people, machines to achieve the best combination of. In accordance with the requirements of lean production, "Jack," the whole production line as a whole, the implementation of a process of production, "bundled appraisal, shorten the production cycle, to promote overall cooperation. In actual operation, "Jack" all processes to achieve the best equipped. Placed reserve tool, you want to be updated at any time, to reduce the waste of the action; establishment of quality inspection station, rule-based, quality inspection, quality assurance; production line by a "change the font of" U " equipment, coherent process can type "O" operation. Only one purpose of these requirements is to reduce the the operator working distance, speed up the pace of work. Previous management framework is the General Manager - Director - Department Manager - Workshop Director - Team Leader - staff, general manager - leader - now reduced to three levels of the employees. Management level to reduce by half, both to improve execution, but also makes the operating costs fell by 16%, the whole efficiency above 30%. Company chairman Ruan Fude told reporters, "Jack's lean production not only the transformation of the production facilities and production conditions, but also the change of management style, to bring about revolutionary changes in a seemingly insignificant improvements to the entire production." After nearly a year to improve and promote lean production, in 2005, Jack successfully established a "757 chassis processing" model line, and achieved the desired effect. In the case of the same operator 30 ", the daily production of 120 sewing machine, and now increased to 220; the material waste decreased from 12.2% to 3.4%; industrial waste decreased from 2.3% to 1.1%. Reporter-depth interview with Jack production workshop, I saw a uniform lean production scene: Tool orderly placed on the operating table, the quality control stage is clearly marked on the quality control procedures must be done by every operator in clean and tidy production line work in an orderly manner ...... staff Zhao Huan said all of this, and get together before work, order messy, complicated process compared to the workshop a new look. Currently, the company has completed two chassis processing plant and two lean production to promote the work of the assembly plant, and achieved significant economic benefits. Only flat seam chassis processing plant production line to improve the layout adjustment, saving more than 90 million, a 30% increase in production efficiency the intermediate inventory reduction of 41%, production cycles a third. Lean production "golden ideas" to Jack brought significant benefits, but also to accelerate the further development of the company. The first 10 months of this year, sales booming, the output value of nearly 10 billion yuan, profits and taxes of 110 million yuan, an increase of 35% and 40% respectively over the same period last year, and among the ranks of the "China's top 100 growth companies. <Source: China Taizhou> |
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